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Principles and Applications of Pressure Sensors

2024-12-06

A pressure sensor is a type of sensor that converts pressure signals into electrical signals. Its principle and applications are as follows:

1、 Principle of pressure sensor

The working principle of pressure sensors is mainly based on the following physical phenomena:

  1. Piezoelectric effectSome materials (such as crystals, ceramics, etc.) generate charges when subjected to pressure. When pressure is applied to these piezoelectric materials, the charge distribution inside the materials changes, resulting in the generation of charges. This principle is widely used in piezoelectric pressure sensors.
  2. Strain effectWhen materials are subjected to pressure, they undergo deformation, thereby changing the resistance value of the material. Strain gauges are commonly used strain sensors, typically made of metal or semiconductor materials. When the strain gauge is subjected to pressure, its resistance value will change, and this principle is used in piezoresistive pressure sensors.
  3. Capacitance effectA capacitor is formed between two conductors separated by an insulating medium. When pressure acts between the two conductors of a capacitor, the distance between them changes, resulting in a change in the capacitance value. This principle is applied to capacitive pressure sensors.

2、 Application of pressure sensors

Pressure sensors are widely used in multiple fields due to their high precision, reliability, and stability

  1. Hydraulic systemIn hydraulic systems, pressure sensors are used to achieve closed-loop control of force. When the control valve core suddenly moves, a peak pressure several times the system working pressure will be formed. Pressure sensors can monitor these pressure changes in real time and take corresponding control measures to ensure the stable operation of the hydraulic system.
  2. Security control systemIn safety control systems, pressure sensors are used to monitor pressure changes in equipment such as compressors. When the pressure value reaches or exceeds the preset threshold, the sensor will trigger an alarm or take other safety measures to prevent equipment damage or accidents.
  3. Injection mouldIn injection molds, pressure sensors can be used to measure the pressure changes of plastics during injection molding, filling, holding, and cooling processes. These data are of great significance for optimizing injection molding processes and improving product quality.
  4. Mine pressure monitoringDuring the mining process, pressure sensors can be used to monitor pressure changes inside the mine. These data help evaluate the safety and stability of mines, providing important reference for mining operations.
  5. Compressor and air conditioning refrigeration equipmentIn these devices, pressure sensors are used to monitor and regulate the discharge pressure of the compressor and the pressure of the refrigerant. By monitoring pressure changes in real-time, the normal operation of the equipment can be ensured, and the energy efficiency and reliability of the equipment can be improved.

In addition, pressure sensors are widely used in fields such as petrochemicals, energy and water treatment, engineering machinery, water conservancy and hydropower. In these fields, pressure sensors play an important role in monitoring and controlling pressure changes, providing strong support for industrial automation and intelligence.

Overall, pressure sensors, as an important type of sensor, play an indispensable role in various fields. With the continuous advancement of technology and the expansion of application fields, the performance and reliability of pressure sensors will continue to improve, providing strong support for applications in more fields.

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